The Circular module conceptualizes possibilities for a fully recyclable Solar Module, through layering and compression. Using rope as a flexible mounting option. The Module reaches for attention to communicate positive futures in diverse spaces.
Define the problem/need you are solving or addressing with your project. How does it address the Open Call criteria, such as environmental impact, social engagement, circularity, user experience, resource efficiency, and community-driven solutions?
Contemporary research and industrial development in photovoltaics largely prioritize efficiency and performance optimization; the question of sustainable resource use has not yet been sufficiently addressed. In conventional solar modules, materials like glass, different plastics, copper, and silver are merged together. You can only recycle the modules by mechanically scraping off layer by layer. The sad part is that it is so cost-intensive that most solar waste does not even get the possibility to be recycled.
Another problem during conventional manufacturing is that silicon wafers are coated and metallized, resulting in a material fusion that prevents full recovery to solar-grade silicon quality after use. Yet we depend on the use of solar energy and need to make it more sustainable and visible to encourage the shift toward renewable energies. The Circle Module addresses this exact issue in current photovoltaic recycling practices.
Please describe your project, reflecting on the concept, inspiration, materials, technical aspects, methods and process(es).
Solar Circle explores an alternative approach to photovoltaic design by placing circularity and material responsibility at the center of solar energy production. The layers of the module are not conventionally bonded but mechanically pressed together to form a watertight seal. A circular, injection-moldable mounting structure made from recycled high-density polyethylene (HDPE) holds the layers together without adhesives.
This design enables material-pure separation and allows individual components to be replaced in case of damage. The concept is supported by theoretical and technical validation from experts at Fraunhofer ISE. A simple suspension system using climbing rope allows the module to be installed in diverse environments, from balcony drainage pipes to streetlights or framework structures.
Modules can be detached, repaired, or replaced individually. The climbing ropes themselves may also enter a second life cycle, reinforcing the project’s commitment to reuse across all components.
What do you think makes your project innovative compared to the existing efforts and ideas in the field it addresses?
Solar Circle proposes a shift in perspective, framing the solar module not as a sealed, disposable product but as a system designed for circularity, disassembly, and material recovery. Material choice plays a central role in the project. Recycled HDPE was selected for its high UV stability, water resistance, and compatibility with industrial injection molding.
Although widely used in food packaging and piping systems, HDPE often loses its food-grade certification after its first life cycle. Solar Circle repositions this material within a new context, proposing photovoltaic production as an alternative and meaningful secondary material stream. The module itself would intervene in industrial silicon production prior to squaring, coating, and metallization in the production chain through the use of untreated, round-shaped M12 silicon wafers. This approach could have the potential to eliminate several energy-intensive processing steps and enables complete material separation at the end of the product’s life cycle.
Does it impact or reflect young people need(s) and how?
The project was developed according to the 800W regulation in Germany, which defines the use of balcony power plants. The underlying idea is that the more people are confronted with solar energy in their daily lives, the greater their understanding and acceptance, ultimately supporting a more sustainable future.
This approach could be especially interesting for young people, allowing them to engage with sustainable energy sourcing early on.
Most current solar panels do not easily fit into urban spaces, creating a need for designs that are visually appealing while also communicating new possibilities. The unconventional attachment of the modules opens up new opportunities and locations to showcase urban energy transformation.
The main focus of the project lies in material recovery and recycling. What if a solar panel could become a solar panel again? Applying a full cradle-to-cradle principle could be possible, and it is certainly worth exploring.